Test Bench for German Sport Car Manufacturer

  • Automatic or manual load / unload by materials handling
  • Integrated speed control for Battery Electric Vehicle motor
  • Easy positioning of both drive units with moveable device
  • Fully automatic testing with customer specific functionality: noise analysis measurement
  • Embedded watercooling management system
  • Measurement of electric results from BEV
  • User-friendly test sequence generation utilizing ATS-Advanced
  • PLC control and digital machine control system
  • Data transfer of test results to central data base server
  • Manual identification of type of gearbox
  • Inspection of rotor position sensor and mathematical signal verification in real-time
  • Measuring of temperature resistance, winding resistance in 20 mOhm range, insulation resistance, earthing resistance
  • Inspection of the e-machine (idle position test, loading and durability test drive torque with rotations/min)  – T = 300 Nm @ 1,250 rpm
  • Measuring and evaluation of the module noise
  • Automatic transfer of the module evaluation into the data carrier at the workpiece-carrier
  • Measuring and evaluation of the module noise

Key Data

Gearbox input

T max  =  6,000 Nm @ 500 U/min.rpm

E-drive power rating

max. 320 kW