GEAR BOX TEST SYSTEM FOR E-AXLE
Test Bench for a US Manufacturer of Electric Cars
- Manual load / unload of test samples
- Integrated speed control for Battery Electric Vehicle motor
- Easy positioning of both drive units with moveable device
- Fully automatic testing with customer specific functionality: noise analysis measurement
- Embedded watercooling management system for drive systems
Embedded oil management system - Measurement of electric results from BEV
- User-friendly test sequence generation utilizing ATS-Advanced
- PLC control and digital machine control system
- Data transfer of test results to central data base server
- Manual identification of type of gearbox
- Inspection of rotor position sensor and mathematical signal verification in real-time
- Measuring of temperature resistance, winding resistance in 20 mOhm range, insulation resistance, earthing resistance
- Inspection of the e-machine (idle position test, loading and durability test drive torque with rotations/min) – T = 300 Nm @ 1,250 rpm
- Measuring and evaluation of the module noise
- Measuring and evaluation of the module noise
Key Data
Gearbox input
n max = 13,000 rpm
T max = 111 Nm @ 13,000 rpm
Functions
oil-exchange
NVH-Test